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Lloyds Metals and Energy Limited. (LMEL) is a unit of Lloyds Group which is in the manufacturing of Sponge Iron had initially set up its first 500 TPD (Tonnes per day) kiln with the rated capacity of 1,50,000 TPA by opting …
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We supply Our Sponge Iron Products to various Induction Furnace, Foundry Division and also for Blast Furnace. Sponge Iron Rotary Kiln Process. In this process, a Refractory lined Rotary Kiln is used for reduction of iron ore in solid state. The Kiln is mounted with a slope of 2.5 % downwards from the feed end to discharge end.
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Vandana Global is a leading sponge iron manufacturer that empowering India since 1996, registered in Mumbai and working from Raipur, Chhattisgarh. Sponge iron is the product of reducing iron oxide in the form of iron ore and steel plant wastes into metallic iron, below the melting point of iron and typically in the range of 800–1200 °C. Iron ...
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Satya Power & Ispat Limited (SPIL) is one of the well established and aggressively growing limited company, which has captured a substantial market of Sponge Iron, M.S. Billets and Washed Coal in the Central India within a short span of time. Established in 2003 with a single Kiln of 30,000 MT per year, our current production capacity is 300 TDP.
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Sponge iron is an intermediate iron product used as a substitute for steel scrap while producing steel through the electric induction furnace route, the entire production of sponge iron is consumed in-house for the manufacturing of MS Billets. ... Rotary kiln DRI; Specifications - C-0.15, S-0.035, P-0.045; Size 5-20mm with processing to fast ...
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Sponge Iron, also known as Direct Reduced Iron is produced from Hematite Iron Ore (05mm to 20mm size) / Iron Oxide Pallets (04mm to 18mm size) by removing the oxygen via direct reduction process using non coking coal as the fuel and reducing agent in Rotary Kiln. Sponge iron is rich in metallic iron (pure iron) with consistent chemical ...
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Looking forward to the need of developing coal-based sponge iron technology in India, a country having no significant resources of either coking coal or natural gas, the Research and Development Division of the Tata Iron and Steel Company Limited (TISCO) set up a rotary kiln based direct reduction pilot plant in 1975. In this pilot plant, a totally …
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The geometry of rotary kiln of sponge iron process is developed using GAMBIT 2.4.6. Dimensions of kiln are 80 m length and 4 m internal diameter. The kiln is inclined to 2.5 degree to the horizontal and rotated with 4.3 rpm. Bed material consists of iron ore, coal and dolomite, enters the kiln through feed end.
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First, iron ore lumps are placed with iron-coking coal in a kiln. Next, they are combusted in the presence of oxygen for 12 hours. ... An added benefit for this Sree Metaliks Limited as a sponge iron plant manufacturer is that it chooses the best quality raw materials sourced directly from its mines. Sree Metaliks Limited has also developed a ...
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Electrotherm E&T is the foremost manufacturer of Coal Based Rotary Kiln for Sponge Iron (100 TPD, 350 TPD). Download Rotary Kiln PDF to get more product information. ... We have commissioned this equipments in our plant on 21st May 2018 & found performance which was committed by Electrotherm was achieved.
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With such dimension of notion WE in our Sponge Iron Manufacturing process through 4 Kilns (1 * 350T and 3 * 500T) laid up the best DRI making process in India. It is Coal Fuel based DRI. Coal based Sponge-iron is a metallic product produced through direct reduction of iron ore in the solid state .As such it is also known as Direct Reduced Iron ...
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Page 12. ROTARY COOLER. The product is conveyed to the product separation and storage building. The product is Sponge iron and char. Place that spraying a controlled amount of water directly into hot solids and by spraying additional water outside the cooler shell. Page 13. SCREENING. + 10 mm 3-10 mm - 3 mm.
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With the support of raw material security in the form of its captive iron ore mines and also proximity to sea ports and coal fields, MGM Minerals decided to set up an integrated steel plant for its future growth plan. Accordingly as the first unit in its forward integration program, a 350 TPD DRI-1 Plant was set up at Nimidha of Dhenkanal ...
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the Waste Heat Recovery from DRI Kiln for production of 0.022 mTPA of Pellization plant, Sponge Iron – 3 x 150 = 450 TPD DRI Kilns to produce Sponge Iron of 148500 TPA, Induction Furnace of 1 x 30 = 30 T to produce M.S. Billets of 99000 TPA and Captive power generation through WHRB (Waste Heat Recovery from DRI Kilns) – 3 x 4 = 12 MW plant..
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Discover a wide range of sponge iron plant from top manufacturers, dealers, and distributors across Kolkata. Explore available options in nearby cities like Keonjhar, Howrah, Asansol, and more. Prices in Kolkata range from 1,00,000 to 1,00,000 INR for various types, including Sponge Iron Pallets, Gas Cleaning Sponge Iron Kiln Plant, and more.
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A schematic diagram of a typical rotary kiln-based sponge iron plant is shown in Figure 1. Coal is a source of reductant and thermal energy and dolomite acts as a sulfur absorber. ...
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Direct Reduced Iron Production I ndia continued its streak as the number one DRI producer worldwide, producing a record 43.55 Mt of DRI – 35.39 Mt in rotary kilns and 8.16 Mt by …
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Keywords: Sponge iron, rotary kilns, alloying, iron ore reduction. International Research Science and Development Journal Vol. 1, No. 2, 2020, pp. 48-60. ISSN 2348-3008. 1. Introduction Globally, iron ore is the most important …
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CFD analysis of heat transfer in freeboard of rotary kiln was done with licence version of ANSYS 13.0, authorized by NIT Rourkela. ANSYS 13.0 is an engineering simulation software (Computer-Aided Engineering. Kiln of a typical Sponge Iron producing plant having capacity 500 Tons Per Day was modelled and simulated with CFD package …
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March 15, 2024 - 13:22. TEHRAN- Production of sponge iron in Iran rose by 8.8 percent during the first 11 months of the current Iranian calendar year (March 21, 2023-February 19, 2024), as compared to the same period of time in the past year, according to the data released by the Iranian Steel Producers Association (ISPA). The ISPA reported ...
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4.1 Direct Reduction of Iron Production Using Solid Coal 39 4.2 Direct Reduction of Iron Production Using Coal Gasification 43 4.3 Direct Reduction of Iron Production Using Gas Route 49 4.4 Hydrogen Use in Indian Iron and Steel Sector 54 5.0 Conclusion 57 Technology Vendors – Energy-efficient Equipment and Systems 60 References 65
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Captive Coal Power Plant; DRI Sponge Iron Kilns; Steel Melt Shop (SMS) Rolling Mill; Railway Siding; SMS & Power Unit; Sales & Marketing. ... The company is able to manufacture 0.225 MTPA of Sponge Iron per annum. Each Rotary Kiln is 70 meters long, 4.4 meters wide and inclined at 2.5%. The kilns each have a thick 250mm refractory …
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Sponge iron kiln's transmission equipment: Sponge iron kiln is equipped with the single or dual transmission. DC motor or variable frequency speed control motor controls the rotating speed. It makes the sponge iron kiln has the characters of stable work, energy-saving and efficient. AGICO offering goods in stock: sponge iron kiln, sponge iron ...
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Data-1 includes temperatures profiles and air inlet at positions, AT-1 to AT-3 and MF-1 and MF-2, inside the kiln whereas, flow rates of iron ore, feed coal, slinger …
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The average moisture contents in coal and iron ore are 3.58% and 2.3%, respectively, by weight and heat required to evaporate is computed as: Qw = (0 .023 mo + 0 .0358 mc) ×. (5) In fact, 67.5% of total fixed carbon available in non-coking coal burns completely to give out the heat and remaining 32.5% do not burn.
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change in SAB air, and kiln RPM is demonstrated in Fig, 2. Further, as an example, the effect of pressure control on temperature stabilization at TC8 temperature location in kiln is shown in Fig. 3.
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In sponge iron production plant by tunnel kiln method, after crushing and screening raw materials, iron ore, coal and limestone are mixed and charged in storage bins in certain ratios. ... Mahmudiyeh, Tehran, Iran; 021-42167000 +98-922-213-59-44; 021-42167001; info@arami-co; Our Group Companies. ALPHA; Alpha Alumina producer. ALTUS ...
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TEHRAN- As announced by the Iranian Steel Producers Association (ISPA), 18.86 million tons of sponge iron was produced in Iran in the first half of the current Iranian calendar year (March 21-September 22).
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TEHRAN- The export of sponge iron from Iran rose by 93 percent during the first nine months of the current Iranian calendar year (March 21-December 21, 2023), as compared to the same period of time in the past year, according to the data released by the Iranian Steel Producers Association (ISPA). ... With a capacity of 300,000 tons, the plant ...
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TEHRAN- As announced by Iranian Steel Producers Association (ISPA), 744,000 tons of sponge iron were exported in the first ten months of the current Iranian calendar year (March 21, 2022-January 20, 2023). ... The deal for the construction of the first gas-based sponge iron plant was concluded between China's CSTM Company and …
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